Wednesday 31 July 2019

Engine prelube

Needed to thing abut pre lube  the engine as the alternator has t come off anyway to acess the last bit of the loom on that side .
Opted for a fuel priming nozzle as an experiment ( Steve's idea)
undid the bleed plug
Bleed plug behind alternator


the wrapped some tape round the outlet to get a good seal


and then pumped and hoped for the best ?
What a success after about eight pumps the oil started to come out of the oil pressure hole
oil coming out of the oil pressure hole

stopped pumping and put the plug back in used about 1/3 of a 4 pint container
pre lube done

dead happy Steve right again








Wiring part 2

After the success of the speedo sensor did exactly the same thing with the reverse lock out sensor.
Lots of mixed feelings about this do I :-
1 :- Leave it as reverse can be still selected its just hard to push across.
2:- Do a mod to weaken the spring and then leave it.
3:- wire it in on a switch to be somewhere on the dash .
Didn't fancy option 2 as once modified  it's do or die and knowing me it would have been die !so went for option 3 and  wire it and then I can decide later .
Once wired it was a simple case to feed the wires to the right hand side and loom everything together on the right hand side and I used the brake pipe to tie wrap the cables to reverse lock out the speed sensor and the reverse light switch all together
reverse lock out switch loomed up

speedo sensor with the reverse switch wires from the other side

wiring continuing and picking up the reverse switch
Used self amalgamating tape as think it looks neater than adhesive tape.
Moving on to the left hand side it was a mirror image of the right until I got to the end of the engine .
extra cables were the air intake sensor ( which goes in the intake tube) alternator wires and the cam position sensor.
wires at the front of the engine
 Again used SAT and "P" clips in any hole that would do ,the right hand side cables are the alternator ,the left cable is for the air intake and the middle one goes down to the cam sensor .

Mine didn't fit and looked like a completely different plug , After a beer and a think realised that the cam sensor has a link extender wire on it ,once I removed that the cable fitted no problem .
Cam sensor with the extender cable still in place

Wiring done good day in the garage .

Wiring part 1

Been putting off the wiring loom but can't any more. Getting it out of the box was the first milestone and then I needed a beer! .
Using other peoples blogs and pictures that I took when at the factory I sorted out the staring point was were the loom splits to feed the two banks
loom laid in the right position  loom is marked nearside and off side


 Then I started laying the 2 sides and hoped that things would fall naturally into place which most things do.

off side loom with the injectors and coil pack falling just right
The loom splits up just before the first cylinder and goes down the off  side of the engine  for the O2 sensor knock sensor the starter motor cables and the all important crank position sensor. The only way I could gat the CPS fitted was to take the starter motor down again.

Crank position and the knock sensor ( with starter removed ) the bottom one is the unused oil level
I noticed a wire that said coolant temp with nowhere for it to go eventually  I found a blank on the right hand side with a temp sensor in the box of tricks , hey presto the supplied sensor fits in there with the  doughty washer
coolant temp sensor (for the gauge not the engine ECU which is the other side
Following on from this was the starter cable  together are the alternator supply cables  and the other cable is the start request signal really tight for space to clear the exhaust.
showing the alt cables and start cable ( used "P" clips in any vacant hole to try and tidy up the loom

moving back to the top to finish off was the last 2 sensors which nicly fall into place on the throttle  body and map sensor
 
off side done
Last job on this side was to fit the off side O2 sensor which connects up but way too much cable so coiled it up to keep it away from everything and tie wrapped it to the frame.
O2 fitted and all the cable tie wrapped out of harms way

Before moving to the near side I had the speedo sensor to think about ,The plug is special order from the US with an extra 30 dollars to get it here yer right, so a bit of thinking later and !!
speed sensor

took out the speedo sensor and cut the shroud off to expose the pins


and then crimped 2 red though connectors on to it
crimped happy days
 
then is was just a matter on putting the shroud back on and filling it with epoxy proper job