IVA Paperwork

 Time to fill in the IVA paperwork quite straight forward with the help sheet from GD , just need to remember to include all the bits reqd which can be easily missed 

1 amateur build declaration

2 application form

3 copy of major item invoices (chassis, body, engine, gearbox suspension and steering ) 

4 Copy of Driving license 

5 2 pages of pictures showing i built it 

6 all pages signed 

7 Declaration of newness ( from GD)

Planning on the car going to GD week before to have the IVA pack put on and for Andy to have a look at anything that could make it fail .

Indicator Stalks

 wanted to trail  fit the stalks and the housing before sticking the leather to it and realized that i had left the stalk cables too long and had loads of cable to lose but hey ho .

All fitted on the steering coulomb so happy ,fitted the leather with the join at the bottom and pushed the front on and left to dry ,leaving the leather long at the moment until i see what its looks like on 

waiting to dry 

When we offered it up it didnt fit as well as we wanted ,biggest issue was that the surround it cut out for a key and i dont have one .this tends to make the leather crumple in ,solved with a piece of plastic from a paint tray to fill it out now looks better 

final fit 

  

Seat final fit

 The seats are supposed to have a 10mm spacer at the front to lift the rake up a bit and becomes very fiddley to fit came up with the idea to weld 8mm washers together to give me the 10mm and use a 6mm washer for the last one so I could tap it out 8mm 

This held the bolts in place and made fitting the seat a lot easier 

washers welded 

this made fitting the seats a lot easier because the washers held the bolts captive ,tightened up and left 2 threads showing for IVA .

Oil change

 I kept the original running in oil in the engine and they recommend changing after 30 mins running .Figured i had easily done that so changed the oil 

Put fully synthetic Dex2 5W30  and changed the filter as well surprisingly couldn't get the filter form any local suppliers so ebay to the rescue  .

No pics as too messy a job but very straight forward .need to change again at 1000 miles .

Oil filter PF48 

undertrays

 Now the dash is in and all the gauges are also in speedo was really fiddly time to final fit the undertrays 

I have quite a lot going on with the trays as on the left one i have a aux socket and switch  floor light speaker and a switch for the usb charge point behind the seat all fused from a cable from the battery 

a lot going on 

Try as i might i couldnt get it to fit and line up ,i knew it fitted as i had already pre drilled the holes in the frame for the self tappers . 

After a lot of cursing it transpired that i had fitted the USB switch ( just in the picure on the left ) right in the way of the dash bar .

I moved this and covered the hole with plastic and voila fits .

Fitted note the whoops hole 

Reflectors

 Realised that i needed reflectors to pass the IVA and didnt want the expense of buying another 2 standoffs so copied another users blog and made a bracket to support the reflector off the indicator s ,a bit of a fiddle to make but hopefully worth it 

found a piece of stainless hanging around 

The slot was there on the metal i acquired but will be hidden by the reflector ,once i got the indicator to fit I spaced the refector with a 5mm drill spryed black and fitted .

look better than i thought might even leave them of after IVA 

 

Ops propshaft

 Completely forgot to grease the propshaft before the body went on and kept putting it off , Bribed Steve with a Subway and he "volunteered!" to grease it ,apparently not easy according to the swear words  sorry Steve !

 

Half a Steve 

 

Last bit of leather

 Fitted the leather and the back of the seats found the easiest way was to use velcro 

straight forward 

finishes off nice 

Headrests

 Fitted the head rests   for the final time didn't want the leather to look trapped so made sure the head rest was in the right place by filing  the socket until they were level 

tight and screws level 

I then pushed the cover past the sockets and once the rests were ight and Loctite in slid the cover back happy days  

all fitted 

 

Brake bleeding ( bleeding Brakes !)

 Big day today as set to to bleaad the cluth and brakes .

Bought myself a vacuum bleed kit as thought it was the best way to go 

There is a choice of brake fluids on the market DOT 4 DOT 5 and DOT5.1 

Dot 4 is what is said on the lid but looking into it DOT 5 has a higher boiling point so figured that might be better  however Dot 5 can not be mixed with anything but Dot 5.1 will mix with Dot4 

Dot 5.1 it is then .

Started out fine with the ki and got the fluid all the way though to the bleed nipple but couldn't get all the air out , moved on to the brakes and encountered the same problems

Vacuum kit 

No matter what i did i always seemed to have air bubbles coming though  after an hour and god knows how much brake fluid  resorted to the old and trusted method of bleeding with the glass jar and pipe 

This worked a treat so for some reason the vacuum system was sucking air in and the joints ,

now all blead and working fine good day in the garage .

Also adjusted the handbrake as didn't bite until 4 clicks up .

Surprised how easy the clutch pedal was to press expected it to be a lot harder .